Process Control System Product List and Ranking from 30 Manufacturers, Suppliers and Companies

Case study of production management system implementation (general tools for cold forging, split die segments, Torx molds…)

Case Study 6 of the Production Management System 'PROKAN' for Small and Medium-sized Enterprises

This is an introduction to a case study on the implementation of the production management system 'PROKAN' for small and medium-sized enterprises. ■Industry General tools for cold forging, split-type segments, molds for Torx, and stelecon reinforcement rings. ■Purpose Process management, performance management, cost management. ■Effects - The projector always displays the screen, allowing for constant visibility of the situation. - Even with the system in place, there are times when it is necessary to check the actual items being processed. Previously, it was possible to go directly to the site to search, but now that the number of orders has tripled since the implementation, it is necessary to check which process it is at on the system before going to the site to find it. This was an unexpected benefit. - As the standard times and process chart figures have stabilized, it is now possible to use the data as is, and the need to check the actual versus planned has almost disappeared. However, the ability to view it immediately when needed remains a consistent advantage. - With the standard times and process charts now organized, the input time every morning has been reduced to one hour. ■For more information about 'PROKAN' Please contact us via catalog download or request for materials.

Company：インプラス
Price：Other

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WEB-EDI Project Management System Construction Case Study

It is possible to prevent delays in delivery in advance! We have been selected as a certified company for IT management practices.

We will introduce a case study of a system for electronic ordering and process management utilizing the web. Orders that were previously exchanged via FAX and email are now made available to partner factories through a web browser, allowing for simultaneous responses to delivery dates, input of actual results, and management of process progress. The company that implemented this system was selected as a practical IT management company by the Ministry of Economy, Trade and Industry and received the Chubu IT Management Power Award from the Chubu Bureau of Economy, Trade and Industry. Our company was awarded the Support Award as the vendor that built the system. 【Features of the WEB-EDI Process Management System】 ■ Enables visualization of factories, preventing delays in delivery in advance - Orders that were previously exchanged via FAX and email are made available to partner factories through a web browser - A system that allows for simultaneous responses to delivery dates, input of actual results, and management of process progress *For more details, please refer to the PDF document or feel free to contact us.

Company：ジール
Price：Other

Process Control System
Construction and process management software

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Quick Process Pro for Parts Processing and Subassembly Industries

Integration with the timetable scheduler. It is now possible to issue work instructions by machine.

A higher version of the engineering management system "Sakutto Koji." It allows for increased work efficiency through a machine and personnel-specific time schedule planner. It is effective for "reducing overtime," "cutting outsourcing costs," and "load balancing." The schedule display section utilizes Koji's (Web Eye Co., Ltd.). We will send a sample input/output catalog for free. Please request it from the following URL or from the linked homepage. https://www.smart-go.net/sk-pro/toiawase02.html

Company：インプローブ岐阜本部、東京営業所
Price：500,000 yen-1 million yen

Process Control System
Order management system

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Process management system for the parts processing industry [Quick Process SP]

Automated Scheduler-Compatible Process Management System

Sakutto Process SP is a process management system designed for the parts processing industry that engages in small-lot, repetitive production and individual production. The integration of the process management system and the automatic scheduler has been realized. You can use this dream-like system at a low cost. With Sakutto Process SP, you can achieve: - Reduction of implementation costs - Reduction of scheduling man-hours - Improvement of machine operating rates - Reliable delivery date responses to customers Additionally, with the optional work performance collection system, the smartphone work performance collection "Sakutto Scan" allows for easy operation to collect work performance data. *For more details, please refer to the catalog or contact us directly. https://www.smart-go.net/sk_scan/ We will send you input/output samples and catalogs for free. Please request them from the following URL or from the linked website. http://www.smart-go.net/sk_sp/request.html

Company：インプローブ岐阜本部、東京営業所
Price：1 million yen-5 million yen

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Production Scheduler/Process Management System 'DIRECTOR6'

Solving the problems of custom order production factories such as heavy industry, industrial machinery, production equipment, prototyping, machine tools, and molds!

"DIRECTOR6" is a system that can consistently handle everything from production scheduling to overall process management and cost management, centered around production schedulers. It visualizes the schedule and load (planning scheduling), progress and actual results (work performance progress management), and costs (cost management) in make-to-order production, enabling efficient process management focused on planning and actual results from the inquiry stage simulation to order, design, manufacturing, assembly, and delivery. It addresses the issues faced by make-to-order production factories, effectively contributing to lead time reduction, cost savings, and improved production efficiency. 【Features】 ■ Process management and production scheduler specifically for make-to-order production ■ Visual display allows for immediate understanding of delays and on-site issues, including work performance progress management, labor management, operation management, and defect management ■ Individual cost management by production number fully linked with planning and actual results ■ Various standard interfaces for integration with other systems ■ Extensive delivery track record and functionality enhancement through support *For more details, please refer to the PDF materials or feel free to contact us.

Company：シムトップス
Price：Other

others

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Materials and case studies for improving factory productivity, realizing IoT, and solving problems *Free of charge.

If you are having trouble with production management, production planning, or process management, please consult us. We provide support from factory diagnosis to product selection, implementation assistance, on-site improvements, and support.

This is a comprehensive document on our company's production management solutions. - Production management system - Process performance collection system - Production scheduler - Production planning - Work analysis/improvement - Loss reduction for productivity enhancement - Systems for visualization For more specific materials, we also have: - Production scheduling - Various production management, performance collection, and work analysis materials/catalogs - Productivity improvement - production planning materials - Productivity improvement - loss reduction materials Please take a look at these as well. "If you have any issues with production management, please consult us." Our company provides total support, from system diagnosis of factories to planning proposals, selection of package software, implementation support, on-site improvements, and maintenance support. *Regarding the "IT Implementation Subsidy"* The following products are eligible tools for the subsidy: - Document electrification tool, performance collection, and workflow support "FormPat" - Affordable process management system "Sakutto Koji" - Work analysis software "TimePrism"

Company：株式会社ハイブリッチ・ビス株式会社ハイブリッチ東京支店
Price：Other

Cost management and cost estimation software

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Process management system "Sakutto Koji" for parts processing and sub-assembly industries.

You can freely change the schedule and adjust the load using the Gantt chart!

"Sakutto Koji" is a process management system for the parts processing and assembly industry that is compatible with tablets, smartphones, and Gantt charts. You can issue work instructions based on modified schedules. Since item names can be freely changed, it allows for operations that fit your company. By grasping the progress of parts in real-time, you can provide immediate responses to delivery inquiries, thereby improving customer service. [Implementation Effects] ■ Real-time confirmation of delivery dates, progress status, and delays ■ Prevention of delays and reduction of delivery times ■ Reduction of man-hours spent going to the site to understand progress ■ Shortening and reduction of time required to create process charts ■ Accurate understanding of work man-hours *For more details, please refer to the PDF materials or feel free to contact us.

Company：株式会社ハイブリッチ・ビス株式会社ハイブリッチ東京支店
Price：Other

Process Control System

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Project Management System "It's Project Meeting"

When and where is the site, how many people, and who? The only system specialized for subcontractors.

By managing and understanding the schedules of each team member, the workgroup can accurately and quickly allocate personnel. As a cloud service, it allows real-time confirmation of processes and information sharing in any situation, whether in the office, on-site, or while traveling. It is a simple, user-friendly, and highly functional project management system specifically designed for specialized contractors, with the same ease of use as previously created whiteboards or Excel sheets. By updating information immediately after meetings on-site and sharing it with stakeholders, the number of project meetings and the time spent on them can be significantly reduced. Utilizing the backlog of processes (graph screen) allows for a visual understanding of busy and slow periods, enabling efficient and waste-free personnel allocation. With a clear overview of the total number of active personnel, it becomes possible to forecast progress and payments for the month, facilitating appropriate order decisions before contracts are signed.

Company：ITS工房
Price：100,000 yen-500,000 yen

Construction and process management software
Scientific Calculation and Simulation Software
Other Software

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[Out of Stock] UV Moist Super

Water-based cleaning agent with enhanced capabilities for UV inks.

"UV Moist Super" is a water-based cleaning agent that further enhances the capabilities against UV inks. Its hydrophilic treatment ability and cleaning performance on water rods are comparable to conventional products. It has significantly improved hydrophilicity on polymer rubber, designed as an easy-to-use product that is not subject to organic regulations, allowing for smoother wiping during cleaning. It forms a more robust hydrophilic film on the water rod, preventing dirt from adhering. It enhances the cleaning power of UV inks on the water rod while simultaneously forming a strong hydrophilic film. 【Features】 ■ Designed as a product not subject to the PRTR Law and organic regulations ■ Exhibits outstanding cleaning performance against UV inks ■ Minimizes impact on water rod rubber components ■ Enhances the cleaning power of UV inks on the water rod while simultaneously forming a strong hydrophilic film ■ Achieves a uniform water film, which is essential for continuous water supply ■ Usable with oil-based inks *For more details, please refer to the PDF document or feel free to contact us.

Company：日研化学研究所
Price：Other

Safety and consumables

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[Discontinued] Pressure Cylinder Fresh SP

A cylinder-specific cleaner that quickly dissolves and removes dirt (UV and oil-based ink) attached to the printing machine's pressure cylinder.

"Pressure Cylinder Fresh SP" is a specialized cleaner designed to quickly dissolve and remove dirt (UV and oil-based inks) that adheres to the pressure cylinder of printing machines. It is common for the pressure cylinder of printing machines to accumulate dirt such as paper dust and components of dampening water. This product demonstrates excellent cleaning capabilities against dirt other than inks. It is a highly efficient product that not only cleans but also has a wax effect that prevents dirt from adhering. It excels in cleaning both UV inks and oil-based inks. *Note that fully cured UV inks cannot be dissolved. 【Features】 ■ Designed as a product not subject to the PRTR Law, Organic Chemicals Regulation, or Fire Service Law ■ Excellent in cleaning both UV inks and oil-based inks 　*Fully cured UV inks cannot be dissolved ■ Possesses a wax effect that prevents dirt adhesion while cleaning ■ Contains fine abrasives that do not scratch the pressure cylinder ■ As it is an emulsion with moderate viscosity, it allows for extensive cleaning with a small amount *For more details, please refer to the PDF document or feel free to contact us.

Company：日研化学研究所
Price：Other

Safety and consumables

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Ultra Wax

A preventive agent effective against dirt such as ink, paper dust, and dampening water components that adhere to the pressure rollers of offset sheet-fed printers and guide rollers and turn bars of web presses.

"Ultra Wax" is a product that will definitely help improve work efficiency by reducing the cleaning tasks required in a single operation. It effectively prevents dirt such as ink, paper dust, and dampening water components from adhering to the pressure rollers of offset sheet-fed machines and guide rollers and turn bars of web presses through its powerful film effect. Additionally, it makes it easier to remove any ink that has already adhered. With the diversification of printed materials and the shift towards in-house production, the frequency of changing paper sizes in a single day has increased, leading to more requests regarding the burden of cleaning pressure rollers. 【Features】 ■ Designed as a product not subject to the PRTR Law or Organic Solvent Law ■ Prevents dirt such as ink, paper dust, and dampening water components from adhering with a strong film effect ■ Dirt that has adhered can be easily removed, leading to improved work efficiency 　※ A convenient and easy-to-use spray type is available 　※ Please note that different regulations apply when using the spray type *For more details, please refer to the PDF document or feel free to contact us.

Company：日研化学研究所
Price：Other

Safety and consumables

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Adhesive Ink Cleaner PW

It can dissolve the accumulated adhesive ink and clean it thoroughly as if wrapping it all up.

The "Stuck Ink Cleaner PW" can dissolve accumulated stuck ink and clean it thoroughly. It is designed as a gel-like liquid, allowing it to act like a wet cloth without drying out the applied area. It has been developed as a product reformulated with less harmful ingredients compared to its sister product, "Stuck Ink Cleaner." 【Features】 ■ Effectively dissolves and removes oil-based and UV inks stuck to the printing machine's pressure rollers, metal parts, and ink blades, preventing reattachment of dissolved ink. ■ Applied directly, it prevents liquid splatter, has moderate viscosity, and does not drip. ■ The applied surface does not dry out, making it easy to remove even after long periods of time. ■ Contains no abrasive materials, so it does not damage the printing machine's pressure rollers, metal parts, or ink blades. *For more details, please refer to the PDF document or feel free to contact us.

Company：日研化学研究所
Price：Other

Safety and consumables

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[Discontinued] Three S e

A product that upgrades the capabilities of "Three S," making the cleaning power, drying speed, and odor user-friendly in design, while also reducing environmental impact.

"Three S e" upgrades the capabilities of "Three S," featuring a user-friendly design that enhances cleaning power, drying speed, and odor control. Additionally, it is designed to comply with PRTR regulations and organic solvents regulations, reducing environmental impact. 【Features】 ■ Designed as a product not subject to PRTR regulations or organic solvents regulations ■ Enhanced cleaning power and faster drying speed compared to conventional products, improving work efficiency ■ Designed to minimize impact on rubber components ■ Capable of cleaning ink pigments and paper dust remaining in the fine pores of blankets and rollers ■ Cleans non-sensitive fatty components on rollers, preventing roller stripping due to glazing *For more details, please refer to the PDF document or feel free to contact us.

Company：日研化学研究所
Price：Other

Safety and consumables

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[Discontinued] Nikken UV Cleaner ECO2

Special cleaning agent for a new type of ink roller.

"Nikken UV Cleaner ECO2" has achieved a reduction in environmental impact without sacrificing workability compared to commonly used UV ink cleaners. Please use it as a dedicated cleaning agent for the new type of ink rollers. UV inks, which are considered environmentally friendly as they do not contain solvent components, have a composition that is different from oil-based inks. Due to the increasing interest in environmental issues and demands for shorter delivery times, UV printing is on the rise. In response to the need for cleaning power for UV inks, Nikken Chemical has developed "Nikken UV Cleaner ECO2." 【Features】 ■ Designed as a product not subject to the PRTR Law ■ A low-odor UV ink cleaner with excellent cleaning power ■ Minimizes impact on rubber components compared to general UV ink cleaners ■ Since it is a dedicated cleaning agent for ink rollers, it cannot be used on blankets (can be used in automatic cleaning systems for ink rollers) *For more details, please refer to the PDF document or feel free to contact us.

Company：日研化学研究所
Price：Other

Safety and consumables

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[Discontinued] Nikken Roller Cleaner GS

A cleaning agent that contains no VOCs at all and is optimal for reducing impacts on human health and environmental burden.

The "Nikken Roller Cleaner GS" contains no VOCs at all and is the optimal product for reducing human impact and environmental burden. It is highly biodegradable, with about 70% decomposed by microorganisms in approximately 28 days. By adding water to emulsify it, the amount of concentrated solution used during cleaning can be reduced, and a reduction in CO2 during product logistics can also be expected. 【Features】 ■ Designed as a product not subject to the PRTR Law or Organic Solvent Law ■ Non-VOC ink roller cleaning agent that contributes to reducing environmental burden ■ Contributes to reducing the amount of concentrated solution used by emulsifying with water ■ Can also be used as a blanket cleaning agent by emulsifying *For more details, please refer to the PDF document or feel free to contact us.

Company：日研化学研究所
Price：Other

Safety and consumables

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Process Control System Product List and Ranking from 30 Manufacturers, Suppliers and Companies

Process Control System Manufacturer, Suppliers and Company Rankings

Process Control System Product ranking